Choose a Custom Door Style
The first step in creating the custom carved door of your dreams is choosing a style of door. Visit the Door Gallery for inspiration.
Traditional Plank Doors
The apparent simplicity of this door belies its sophisticated construction.
The planks are penetrated by tapered dovetail cleats set into the back of the door. Splines between each expansion joint prevent air flow.
Split wooden pins (trunnels) hold each plank in place allowing the planks to expand and contract for seasonal movement, while keeping the outside dimension stable. The cleats are further supported by "Z" bracing.
All of this add up to an extremely strong door with a rustic flair. The outside can be left as plain planks or an attractive carving added as a design element.
Single Panel Style Doors
The single panel of these doors is joined to the rails at the center point. The panel acts as a structural member, but is still free to expand and contract with the seasonal changes.
Additionally, this panel is splined to the frame around its entire perimeter for strength and stability. The molding creates a nice finished look and prevents air flow through the door.
The panel is an empty canvas awaiting your idea for development.
Frame and Panel Doors
The possible variations of frame and panel construction are endless. Flat panels, raised panels or carved panels can be used in different combinations.
The frame and dividing members of our doors are all joined using mortice and tenon joints. This ensures maximum strength and durability.
I have come to favor a Five Panel Door. There is a special visual dynamic to it. It is symmetrical without being static. Images can be mixed and matched or worked right through several panels.
I also enjoy the look of the multiple small panels in repeating patterns. Whether your taste is simple or ornate, traditional or unusual, a frame and panel door can be designed to fit your needs.